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OUR LEADING HIGH-PRESSURE GAS STORAGE AND TRANSPORTATION TECHNOLOGY AND SOLUTIONS SET THE STANDARDS IN THE INDUSTRY.

Type IV Cylinder | Type II Cylinder | Vault Storage | Type IV Trailers | Type II Trailer

Type IV Cylinder

 

HYDRIA’s Type IV cylinders redefine the boundaries of high-pressure gas storage. With an unparalleled 48-inch diameter—the largest in the industry—and crafted from the world’s strongest carbon fiber, these cylinders exemplify the pinnacle of engineering excellence. Their advanced roto-molded plastic liner creates a seamless, corrosion-resistant barrier – safeguarding gas purity – while offering unmatched durability. This superior strength-to-weight design enables higher storage capacities, ensuring lighter, more resilient solutions compared to traditional steel cylinders. HYDRIA’s commitment to pushing limits ensures that every Type IV cylinder not only meets but exceeds the most stringent safety standards, delivering unparalleled performance and efficiency across a wide array of applications.

Type II Cylinder

 

Precision-engineered for optimized gas storage and transportation, the Kelley Gas Transportation Module (KGTM) Type II cylinder marries the ruggedness of steel with the innovation of composite materials. Its fiberglass-reinforced steel liner operates at an optimal 3,250 psi, providing a perfect balance of capacity, safety, and efficiency for industrial gas applications. A testament to HYDRIA’s leadership in design and reliability, the KGTM Type II cylinder represents the ideal choice for enterprises prioritizing uncompromising performance and safety compliance for transporting compressed gases such as CNG, hydrogen, and helium.

Vault Storage

 

HYDRIA’s Vault storage systems provide advanced solutions for high-pressure gas storage, accommodating hydrogen, compressed natural gas (CNG), renewable natural gas (RNG), and helium. Featuring industry-leading 48-inch diameter Type IV cylinders—the largest available—these systems maximize storage capacity within a compact footprint. Constructed with the strongest carbon fiber on the market, the cylinders ensure exceptional durability and safety. The innovative design includes a roto-molded plastic liner that maintains gas purity and resists corrosion. Vault systems are versatile, allowing for vertical or horizontal configurations and stackable arrangements to optimize space utilization. This flexibility makes them ideal for various applications, including industrial gas storage and energy infrastructure projects. By integrating HYDRIA’s cutting-edge Vault storage systems, organizations can achieve reliable, efficient, and safe gas storage solutions tailored to their specific needs.

Type IV Trailers

 

HYDRIA’s gas transport trailers are engineered to set the highest standards for safety, performance, and operational efficiency in high-pressure gas transportation. Key features include:

Cylinder Superiority

 

Equipped with the largest 48-inch diameter Type IV cylinders, reinforced with the highest tensile-strength carbon fiber and a solid roto-molded polymer liner, ensuring gas purity and structural integrity. The design also includes the largest cylinder neck on the market, contributing to durability and safe operation.

Chassis Excellence

 

HYDRIA’s trailers boast a reinforced chassis with the lowest center of gravity, enhancing stability during transport. An air ride suspension system and rollover stability features come standard, ensuring a smooth ride and increased safety.

Operational Dominance

 

Each trailer includes advanced features for ease of use and safety, such as fast-fill technology, gas or air-actuated valves, and customizable control panels with rear or side load/unload options. Additionally, telemetry integration provides remote monitoring, enhancing operational control.

Enhanced Safety Measures

 

HYDRIA trailers prioritize safety with multiple layers of protection, including strategically placed pressure relief devices (PRDs) that activate in high-heat scenarios, a break-interlock system to prevent unintentional movement during loading/unloading, and leak detection features. Additionally, enclosed plumbing and central control panels reduce risk in case of a rear-end impact.

Custom Training & Support

 

To ensure safe and optimal use, HYDRIA provides a comprehensive operational demonstration and training for clients prior to delivery, along with a detailed operating manual for continued guidance.

HYDRIA’s commitment to innovation and safety ensures that these trailers offer a secure, efficient, and scalable solution for transporting gases like hydrogen, CNG, RNG, and helium.

 

Type IV Trailer sizes

CT-0853

Type IV 53’ Trailer

  • CNG 616,495 SCF

 

  • Hydrogen 454,191 SCF

 

  • Helium 470,032 SCF

CT-0753

Type IV 53’ Trailer

  • CNG 539,433 SCF

 

  • Hydrogen 397,417 SCF

 

  • Helium 411,278 SCF

CT-0840

Type IV 40’ Trailer

  • CNG 436,888 SCF

 

  • Hydrogen 321,869 SCF

 

  • Helium 333,095 SCF

CT-0430

Type IV 30’ Trailer

  • CNG 308,248 SCF

 

  • Hydrogen 227,095 SCF

 

  • Helium 235,016 SCF

CT-0415

Type IV 15’ Trailer

  • CNG 128,640 SCF

 

  • Hydrogen 94,773 SCF

 

  • Helium 98,079 SCF

All trailer options are engineered with high-pressure capabilities (up to 4,000 psi), fast fill technology, telemetry for remote monitoring, and advanced safety features, making them adaptable for a wide range of applications and gas types.

 

Type II Trailers

 

The KGTM Type II trailer from Kelley Gas Transportation Module (KGTM) is designed for efficient, high-volume gas transportation. Key features include:

Cylinder Configuration

 

Equipped with 9 steel cylinders, hoop-wrapped with resin-infused fiberglass, the KGTM trailer combines the strength of steel with the lightweight benefits of composite materials. Each cylinder delivers 13,734 cubic feet of compressed natural gas (CNG) at 3,250 psig, while the entire trailer provides a substantial capacity of 123,601 cubic feet

Safety Standards Compliance

 

Constructed to meet US DOT SP 14867 standards, the KGTM trailer ensures regulatory compliance and reliable performance under high-pressure conditions.

Versatile Gas Compatibility

 

Suitable for transporting various gases, including methane, natural gas, helium, hydrogen, nitrogen, ethane, and compressed air, making the trailer highly adaptable for diverse industrial needs.

Optimized Design

 

With a tare weight of 36,500 lbs and compact dimensions (height: 8’-6”, length: 19’-10.5”, width: 8’), the trailer is designed for balanced weight distribution and easy maneuverability.

Efficient Manifold System

 

The trailer features a stainless steel manifold with a 0.91” bore and venting valve for efficient filling and discharging. Each cylinder is connected to the manifold with durable stainless steel tubing, enhancing safety and operational ease.

Additional Connection Options

 

A 1” FNPT fill and discharge connection with an optional second connection point offers operational flexibility, enabling quick and safe gas transfers.

The KGTM Type II trailer delivers high-performance gas transport solutions that are safe, versatile, and built to last, making it ideal for industrial and energy sector applications.

 

Onsite Fuel Storage and Power Solutions

 

HYDRIA’s gas technologies, enhanced with Vault Storage Solutions and Type IV and Type II Trailers, offer a highly resilient and adaptable energy system that ensures an uninterrupted supply with seamless integration into existing gas infrastructure and virtual pipeline capabilities. This design provides a flexible solution to meet diverse energy demands, delivering continuous reliability even in locations without direct pipeline access.

 

Key Features and Enhancements

Vault Storage Solutions

 

Vault storage offers expanded, on-site fuel reserves, providing reliable buffer against fluctuations in demand and potential supply disruptions.

 

  • High-Capacity Storage: Vault storage maintains substantial volumes at high pressures, catering to peak demand while enhancing overall system resilience.

 

  • Automated and Monitored: Integrated with SCADA, EPMS, and BMS systems, Vault storage aligns with campus infrastructure for real-time monitoring, oversight, and control.

CNG Trailers

 

HYDRIA’s mobile Type IV and Type II Trailers offer flexible storage and transport options, ideal for campuses needing supplementary capacity or emergency support.

 

  • Mobility and Scalability: Trailers provide easily deployable storage that can be increased or relocated as campus needs evolve, making them suitable for peak periods or contingency plans.

 

  • Supply Chain Flexibility: The trailers serve as an alternative gas source, adding a layer of resilience, especially for remote or hard-to-access areas where pipeline supply may be less reliable.

Enhanced System Benefits for Microgrids

Maximized Availability and Resilience

 

With Vault storage and Type IV and Type II Trailers, HYDRIA’s solutions achieve over 99.99% uptime, delivering a consistent CNG supply supported by robust redundancy and high availability.

Rapid Response Capability

 

The system is designed to detect pressure drops and respond instantly, leveraging high-pressure storage at 4,000 psi for rapid supply replenishment within 30 seconds​.

Safety and Compliance

 

All installations meet rigorous safety standards, including gas detection, fire and lightning protection, and security features. HYDRIA also ensures full regulatory compliance, handling permits and periodic inspections as part of ongoing support.

Long-Term Maintenance and Support

 

With a 20-year operational commitment, HYDRIA provides comprehensive maintenance, including predictive maintenance plans, spare parts, and dedicated support to maintain optimal performance.

By integrating Vault Storage Solutions and Type IV and Type II Trailers, HYDRIA offers a flexible and resilient solution for energy needs, ensuring high performance, reliability, and safety with full facility integration. This approach provides an adaptable, high-capacity energy solution that delivers stability and continuity across varying demand conditions.

Microgrid Solutions

HYDRIA’s gas technologies for Microgrid Applications provide a robust and adaptable energy platform designed to enhance microgrid reliability, speed to market, and autonomy from centralized electrical grids. Leveraging Vault Storage Solutions, Type IV and Type II Trailers, and virtual pipeline capabilities, HYDRIA supports a decentralized energy approach that prioritizes rapid deployment, resilience, and energy independence.

 

Unmatched Advantages and Capabilities

Vault Storage Solutions
for Microgrids

 

HYDRIA’s high-capacity Vault storage offers a stable, on-site energy reserve, empowering microgrids to manage peak loads and adapt to fluctuating demand.

 

  • High-Pressure, On-Site Storage: Vault systems maintain compressed natural gas (CNG) at high pressures, ensuring reliable fuel availability during peak demand, outages, or centralized grid interruptions.

 

  • Seamless Microgrid Integration: Designed for integration with SCADA and BMS systems, Vault storage enhances operational transparency and control within the microgrid environment, enabling real-time monitoring and management.

Type IV and Type II Trailers
for Flexible Fuel Delivery

 

HYDRIA’s trailers provide mobile, scalable fuel storage, ideal for microgrids requiring adaptable energy supply or supplemental support in remote locations.

 

  • Type IV Trailers: Lightweight and high-capacity, these composite trailers are easy to transport and deploy, especially in off-grid or remote applications.

 

  • Type II Trailers: Featuring steel liners with composite reinforcement, these trailers balance strength and capacity, ensuring fuel security and versatility for various microgrid requirements.

 

  • Reliable and Mobile Fuel Supply: Both trailer types act as virtual pipelines, delivering fuel precisely when and where it’s needed, supporting microgrid operations during peak periods or in response to supply chain disruptions.

Virtual Pipeline Capabilities

 

HYDRIA’s virtual pipeline approach eliminates the need for permanent pipeline infrastructure, enhancing flexibility and resilience.

 

  • Rapid Deployment and Scalability: Virtual pipelines enable fast fuel delivery, reducing setup time and allowing microgrids to scale with growing energy demands, achieving quicker time-to-market than traditional grid connections.

 

  • Energy Independence: Microgrids gain autonomy from centralized grid infrastructure, ensuring a continuous energy supply, even in isolated locations.

Unmatched Advantages and Capabilities

Accelerated Deployment and Reliability

 

HYDRIA’s technologies enable microgrids to become operational faster than centralized grid installations, achieving over 99.99% uptime for consistent energy delivery.

Immediate Response to Demand Changes

 

High-pressure storage and virtual pipeline capabilities enable instant response to demand fluctuations, ensuring seamless microgrid operation.

Comprehensive Safety and Compliance

 

HYDRIA integrates advanced safety measures, including gas detection and fire protection, while managing permits and regulatory inspections to ensure compliance.

Long-Term Maintenance and Support

 

HYDRIA offers a 20-year maintenance plan, including predictive maintenance, spare parts, and dedicated support to keep systems operating at peak performance.

HYDRIA’s Gas Technologies for Microgrid Applications provide a high-performance, decentralized energy solution that is quicker to market, more reliable, and more adaptable than centralized grid reliance. By integrating Vault Storage, Type IV and Type II Trailers, and virtual pipeline capabilities, HYDRIA delivers secure, on-demand energy, setting a new benchmark for resilient, independent, and efficient power solutions.

Safety Testing and Quality Standards

Certifications

 

  • United States Department of Transportation Special Permit 20425 and Transport Canada TC 13375 for transporting compressed gases, including Hydrogen, Methane, Nitrogen, Helium, Argon, and Neon.

 

  • Largest US DOT-approved transportation and storage module with a payload of 1,082 kg Hydrogen at 275 bar.

 

Quality Standards

 

  • In 2024, CATEC Gases obtained ASME certification to manufacture Class III reinforced plastic pressure vessels under ASME Permit 61424. Only six companies globally hold this certification.

 

Safety and Quality Tests

 

  • Cycle Test: Withstands 20,000+ cycles to ensure durability.

 

  • Hydraulic Proof Pressure Test: Verifies structural integrity under high pressure.

 

  • Flaw & Blunt Impact Test: Ensures resistance to defects and blunt force impacts.

 

  • Fire Resistance Assurance: Confirms resilience under fire exposure.

 

  • Neck Strength Test: Validates structural integrity at vulnerable points.

 

  • Leak & Permeability Test: Ensures containment and minimal gas permeation.